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Training Program

Mechanical Product Design

Complete Course Contents — Vehicle Integration, Plastic Design, Sheet Metal & GD&T

Module 1 Vehicle Integration
  1. Basic Design Process
  2. Concept of Vehicle Design & Development
  3. Various Teams & Responsibility
  4. Anatomy of Vehicle & its Importance
  5. Basic of VCS & Importance
  6. Packaging Consideration
  7. Study of Surrounding Data
  1. Serviceability of Parts
  2. Ergonomic Study of Parts
  3. Major Systems in Automobile
  4. Engine
  5. Fuel System
  6. Intake System
  7. Cooling System
  1. Transmission
  2. Chassis / Suspension
  3. Electrical & Electronics Aggregates
  4. Platform Strategy
  5. Demo on Vehicle
  6. Benchmarking Study
  7. Basics of PLM
Module 2 Interior & Exterior Plastic Product Design
  1. Different Applications
  2. Material Selection
  3. Plastic Standards
  4. Plastic Testing
  5. Plastic Part Defects
  6. Plastic Processes
  7. Injection Molding
  8. Injection Blow Molding
  9. Insert Molding
  10. Rotational Molding
  11. Assembly Techniques
  1. Ultrasonic Welding
  2. Vibration Welding
  3. Gluing
  4. Wood Stock Binding
  5. Heat Stacking
  6. Assembly Operation
  7. Snap Fitting
  8. Screw Fitting
  9. Clipping
  10. Plastic Product Design
  11. Tooling Line & its Importance
  1. Draft Analysis
  2. Graining
  3. Boss Design
  4. Rib Design
  5. Snap Design
  6. Locator Design
  7. Different Types of Fixation
  8. Principle for Part Location
  9. Plastic Part Tooling
  10. Basics of Plastic Mould Design Sliders and Lifters
  11. Gap & Flush Requirement Study

Four written tests on CATIA & various types of CAD tests, personal reviews and live projects on domains. Practical work experience followed by mock interviews will be conducted during course tenure.

Module 3 Sheet Metal Product Design
  1. Body Construction
  2. Monocoque
  3. Chassis Frame
  4. Platform Strategy
  5. HATCH, SEDAN, ESTATE, CDV, MPV
  6. BIW Systems
  7. Front End, Under Body, Side Body, Closures, Mechanisms, Sub Systems
  1. Material Selection
  2. Tool Design Concept
  3. Draw, Forming, Cutting, Hemming etc.
  4. Sheet Metal Product Design
  5. Sheet Metal Parameters, Bending Consideration, Relief Consideration etc.
  6. CAD Technique to Work On BIW
  7. CAD Drawing Creation
Module 4 GD & T
  • What is GD&T
  • Application of GD&T
  • Importance of GD&T in Engineering
  • Types of Geometrical Tolerance
Tolerance
  • Consideration of Tolerance
  • Calculation of Tolerance
  • Hole Basis & Shaft Basis System
  • Stack Up Tolerance
  • Sheet Metal Parts Tolerance
  • Plastic Parts Tolerance
  • Cutting Tolerance